Proof of Concept Project
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Proof of Concept Project
From 2002-2004, the Ontario Ministry of Agriculture, Food and Rural
Affairs (OMAFRA) worked extensively with industry to develop the
HACCP Advantage, which has evolved into the Advantage
Series of Food Safety Programs. A user-friendly HACCP
program for non-federally registered food processors, the HACCP
Advantage was designed to be practical and feasible for small
and medium enterprises (SMEs), yet applicable to food processors
of all sizes and commodities. From 2003-2004, OMAFRA conducted a
Proof of Concept Project to apply and assess the new HACCP Advantage
program. This trial implementation took place in a medium-sized,
provincially-licensed poultry slaughter facility and involved collaboration
between OMAFRA staff, fee-for-service consultants, other government
jurisdictions, commodity associations, the Canadian General Standards
Board (CGSB), and the participating poultry facility.
The Purpose
The main purposes of the Proof of Concept project:
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Apply the HACCP Advantage in an SME;
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Collect scientific evidence to demonstrate
food safety outcomes of the HACCP Advantage;
-
Demonstrate its practicality in an SME;
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Demonstrate its economic feasibility in an
SME;
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Assess its compatibility with the Ontario
meat inspection regulations;
-
Develop the HACCP Advantage Program
Manual and accompanying Guidebook.
Trial Implementation of the HACCP Advantage Program
The HACCP Advantage Proof of Concept project began in
June of 2003, and was completed approximately one year later.
This project involved:
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A gap analysis of the plant's existing Good
Manufacturing Practices (GMPs), in-plant process controls,
and HACCP activities and the development of recommendations
to close these gaps;
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The development and implementation of GMPs (prerequisite
programs);
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The development and implementation HACCP plans;
and,
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Observation, revision and auditing of the HACCP
system, including a verification audit, program revisions and
re-training, and a successful certification audit.
The Proof of Concept project demonstrated that the HACCP
Advantage Program is effective in reducing food safety hazards,
practical to implement, and was economically feasible for the
participating medium-sized plant.
-
The microbiological study demonstrated positive
food safety outcomes:
- 78% reduction in Salmonella counts;
- 94% reduction in Campylobacter counts;
- 60% reduction in Salmonella prevalence; and
- 70% reduction in Campylobacter prevalence
- The practicality of the HACCP Advantage was demonstrated
by the successful implementation and first-hand impressions described
by the plant personnel and the HACCP consultant; as well as the
conformance results from the HACCP audit.
- The plant indicated that the HACCP Advantage program
was feasible to implement.
Through the Proof of Concept project, revisions to the HACCP
Advantage standards were made before the program was launched.
The standards and requirements were published in a straight-forward,
user-friendly format in the HACCP Advantage Program Manual,
which was provided to industry members at the HACCP Advantage
Roll-Out event in March 2004. The Proof of Concept project also provided
OMAFRA with direction for the specific content of the HACCP Advantage
Guidebook, which was released at the 2005 HACCP Advantage
Expo. Designed to complement the program manual, the guidebook
explains the details of the HACCP Advantage program and guides
processors through the development, implementation, maintenance and
certification of the HACCP Advantage.
During this project, OMAFRA partnered with the CGSB to develop a framework
for certification. The participating poultry plant had a successful
audit against this framework, and became the first HACCP Advantage
certified establishment. The CGSB is the official certifying body
for the Advantage Series of Food Safety Programs
and OMAFRA recognizes establishments certified by CGSB.
The project also highlighted the importance of management commitment
and the role of inspectors. Management must be involved making decisions
regarding operational changes and resource allocation. In inspected
facilities, it is important that inspectors are involved with the
HACCP system in a hands-on and practical way to give them a good understanding
of the implemented HACCP system.
The Proof of Concept project demonstrated the effectiveness, practicality
and feasibility of the HACCP Advantage program. Since the
Proof of Concept project, OMAFRA has continued the use of stakeholder
opinions to revise the HACCP Advantage and create new resources
for plants wishing to adopt the program. The original HACCP Advantage
has evolved into the Advantage Series of Food Safety Programs
(Advantage GMP, Advantage HACCP, and Advantage
HACCP Plus) to best meet the needs of the food processing industry.
For further information regarding the Proof of Concept project or
the Advantage Series of Food Safety Programs, please
call 1-866-641-3663 (FOOD) or email HACCP.advantage@ontario.ca.
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For more information:
Toll Free: 1-866-641-3663
E-mail: advantage@ontario.ca
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