Advantage Traceability Profile: Flat Rock Cellars

Traceability Gives Winery a Leg up on its Competitors

It takes only a few minutes with Ed Madronich to realize how much the president of Flat Rock Cellars loves what he does. "I'm very passionate about wine," he says. "Having a winery allows me to share that passion for this great product with our customers."


After working in the winemaking industry for many years, Madronich decided to strike out on his own in 1999. He and his father bought 98 acres of prime grape-growing land on Niagara's Twenty Mile Bench and officially opened Flat Rock Cellars in 2005.

The winery focuses on just a handful of grape varieties. Using world-class vineyard management methods and traditional winemaking techniques, Flat Rock Cellars produces high-end VQA Pinot Noir, Chardonnay and Riesling wines.

Marlize Beyers, Winemaker, Flat Rock Cellars. Figure 1: Marlize Beyers, Winemaker, Flat Rock Cellars.

Flat Rock Cellars Installed:

  • A new computer system for winemaking staff
  • VinSight Software, an industry-specific package that provides operational and winemaking process support as well as traceability


    Madronich's commitment to high standards - and the environment - is evident at every stage of the process, from the hand-picked grapes that are processed in small batches to the 100 per cent French oak barrels used for ageing to the planet-friendly geothermal heating and cooling system and gravity-flow design.

    "We're just trying to make the absolute best wine from the vineyard," says Madronich.

    Those high standards now include traceability, thanks to their participation in the Ontario Ministry of Agriculture, Food and Rural Affairs Traceability Pilot Project.

    Traceability is designed to help food growers and processors track vital information through each stage of production and distribution.

    The company installed VinSight Software, a package specifically designed for wine producers that allows Flat Rock Cellars to electronically track information from every step in the winemaking process, from the incoming grapes to the bottling of the finished vintage.

    Should a problem ever arise with a case of wine, the computerized system allows staff to quickly trace it back to the specific batch and even the specific block of vines in the vineyard.

    "It's about being proactive," Madronich explains. "It gives you greater credibility with your customers and better processes in your own organization."

    Now instead of leafing through binders of handwritten notes or scrolling through lengthy spreadsheets, winemaker Marlize Beyers can call up all of the information regarding the production of a specific vintage with a few keystrokes.

    Not only is the system more efficient, it has the flexibility to expand as Flat Rock Cellars grows. For example, the software can be tied into the point-of-sale system in the winery's on-site retail store, and a vineyard management module can be added. The system can even be used with handheld PDAs (Personal Digital Assistants) to gather data electronically.

    However, the biggest benefit is the fact that Flat Rock Cellars can now handle potential recall issues quickly, effectively and professionally - an advantage that carries weight both with existing clients and new prospects.

    Currently the winery sells its products to restaurants and the Liquor Control Board of Ontario (LCBO), as well as directly to consumers from its on-site store. Now Madronich is eyeing other markets both in Canada and internationally, where traceability is increasingly becoming a requirement.

    "Traceability is a selling feature in terms of positioning Flat Rock Cellars as we grow," he says. "It gives me confidence that I have a leg up on the competition."


    Traceability brings benefits:

    By implementing a traceability system, Flat Rock Cellars:

    • Can track all the inputs that go into each barrel
    • Can manage information and generate reports quickly and easily
    • Can efficiently and accurately carry out a product recall
    • Has the ability to add automated data collection in the vineyard and link to the winery's point of sale system in the on-site retail store

"Traceability gives you greater credibility with your customers and better processes in your own organization."

- Ed Madronich, President, Flat Rock Cellars


Advantage series of food safety programs logo

Funding for the Food Safety Initiative Traceability Grant Program and Pilot Project was provided under the Agriculture Policy framework, a federal-provincial-territorial initiative.


 

For more information:
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E-mail: advantage@ontario.ca