Connecting Procedure

• Check for downed lines
• Check with utility on expected length of outage
• Ensure all connections to outside power sources are disconnected
• Use proper connection cable
• Use proper grounding cable
• Use only approved connectors and receptacles
• Ensure proper alignment of PTO shaft
• Set tractor brakes before operating generator
  • Caution: Always locate and operate your generator in accordance with the manufacturer's instructions as outlined in the operator's manual.
• For continuous operation, run at no more than 80% capacity
• Keep tractor fully fuelled at all times
  • Warning: Consult the generator manufacturer's instructions as found in the owner's manual before refueling your generator.
• After shut down, store PTO shaft with generator

Start-Up Procedure

• Check all fluid levels
• Connect tractor to generator
• Connect power cable
• Start tractor and adjust PTO speed to proper RPM (either 540 or 1000)
• Place transfer switch in emergency position
• Add loads
• Adjust tractor speed to maintain 60 Hertz
• Monitor voltage and frequency
• After utility power is restored, return transfer switch to normal
• Allow 5 minutes for generator cool down
• Disengage PTO lever
• Remove connector power cable

Exercising the PTO-Driven Generator

• Exercise the PTO generator every 90 days
• Check all fluid levels
• Following start-up procedure, start and run engine for 5 minutes with no load
• Operate the generator under at least 50% load for 30 minutes
• Check for any abnormalities and remedy as necessary
• Remove load and run at rated speed and no load for a 5 minute cool down period
• Record results in log

Ensure PTO generator is sized to prevent tip over. (Refer to your Owner's Manual for detail)

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Maintenance Schedule - PTO Driven Generator Data and Maintenance Performed

1. PTO Gearbox Oil

Component (as applicable)	Procedure			Frequency	Data & Maintenance Performed
	Check	Change /Clean	Test
a Check	X			E
b Change		R		S or N = 250

E = every use; M = monthly; Q = Quarterly; S = semi annually; A = annually; Numbers = hours of operation; R = replace if necessary

2. PTO

Component (as applicable)	Procedure			Frequency	Data & Maintenance Performed
	Check	Change /Clean	Test
a Shaft Lubrication		X		E
b Shields in place/working	X			E

E = every use; M = monthly; Q = Quarterly; S = semi annually; A = annually; Numbers = hours of operation; R = replace if necessary

3. Generator

Component (as applicable)	Procedure			Frequency	Data & Maintenance Performed
	Check	Change /Clean	Test
a Loose/Broken Wires	X			Q
b Brush length, contact	X	X		S
c Commutator, slip rings	X	X		A
d Rotor and stator	X	X		A
e Bearings	X	R		A
f Bearing Grease	X	R		A
g Exciter	X	X		A
h Voltage regulator	X			Q
i Resistance of windings			X	A
j General condition of unit	X			Q
k Clean Control Panel		X		Q
l Vacuum Dirt		X		Q
m Cords and Plugs in     good condition	X			E

E = every use; M = monthly; Q = Quarterly; S = semi annually; A = annually; Numbers = hours of operation; R = replace if necessary

4. Custom Maintenance (itemize below)

Component (as applicable)	Procedure			Frequency	Data & Maintenance Performed
	Check	Change /Clean	Test

E = every use; M = monthly; Q = Quarterly; S = semi annually; A = annually; Numbers = hours of operation; R = replace if necessary

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Generator Exercising Log Sheet

Date: ________________________________________________________

Time: ________________________________________________________

Operator's Initials: ______________________________________________

Hour Meter Reading: ____________________________________________

Test Duration (min.): ____________________________________________

Voltage (240 V +/-10): __________________________________________

Amperage: ____________________________________________________

Frequency (60 Hz +/-2): _________________________________________

Oil Pressure (40-60 psi): _________________________________________

Repairs/Service Needed Performed: ________________________________

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Note: Logged details and sheets to be filed and stored for future reference and possible insurance requirements.

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Sample Generator Exercising Log Sheet

Date: 01/01/00

Time: 12:01

Operator's Initials: KB

Hour Meter Reading: 310

Test Duration (min.): 37

Voltage (240 V +/-10): 238

Amperage: 40

Frequency (60 Hz +/-2): 60

Oil Pressure (40-60 psi): 50

Repairs/Service Needed Performed: Oil Change, Lube and Filter

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