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Incineration of Dead Farm Animals

Factsheet - ISSN 1198-712X   -   Copyright Queen's Printer for Ontario
Agdex#: 729/400
Publication Date: 04/2009
Order#: 09-019
Last Reviewed: 04/2009
History: Original Factsheet
Written by: Ben Hawkins - BMP Technical Integration and Transfer Engineer/OMAFRA

Table of Contents

  1. Advantages of Incineration
  2. Types of Incinerators
  3. Sizing of Unit
  4. Location of Incinerator
  5. Cost of Operation
  6. Conclusion
  7. Do you know about Ontario's new Deadstock Regulations under the Nutrient Management Act, 2002 (NMA)?

Incineration is an acceptable method of disposing of dead farm animals (deadstock). If done correctly, using the proper equipment, incineration can reduce the carcasses to an inert ash. The poultry industry has long used this method for the disposal of mortalities that occur in regular operation. Units capable of incinerating larger quantities of poultry or large animal carcasses cost more and take up more space. The initial expense of the incinerator, the cost of fuel and the maintenance of the incinerator makes this an expensive option but it has its advantages.

What is Incineration?

Incineration is defined as fuel-assisted cremation of animal carcasses. Specially designed on-farm incineration units use fuel, temperature controls and enclosed environments to reach high temperatures and secondary combustion (afterburner on flue) to reduce gaseous emissions. Under Ontario Regulation (O. Reg.) 106/09, Disposal of Dead Farm Animals, Nutrient Management Act, 2002, the incineration of carcasses requires an enclosed primary burn chamber capable of sustaining high temperatures for specified periods of time. The incinerator must be equipped with an afterburner (secondary chamber) that reduces particulate and gas emissions, thus reducing odour and smoke. The incinerator must have an Environmental Technology Verification Program (ETV Canada) "verification certificate" certifying that it has a secondary chamber that can maintain the temperatures of the gases entering it for at least 1 second at 1,000°C or 2 seconds at 850°C (Figure 1).

Deadstock must be incinerated until, on a visual inspection, there is no remaining soft animal tissue, bones or bone fragments larger than 15 cm in any dimension, and no remaining other animal matter larger than 25 mm in any dimension.

Incinerator designed for small animals.

Figure 1. Incinerator designed for small animals.

Operators who own incinerators purchased prior to the implementation of the March 2009 regulation have 3 years to upgrade any units that do not satisfy the above requirements. The 3-year transition period does not apply to horses, goats, sheep, swine or cattle.

Piling carcasses, dousing them with fuel and igniting the pile is not an acceptable method of incineration; nor is feeding them into an outdoor furnace (Figure 2). Homemade incinerators, usually constructed from 45-gallon barrels or other metal drums, are also not permitted. These methods do not adequately control the emission of contaminants into the air and are not permitted under O. Reg. 106/09.

Advantages of Incineration

Using fuel-assisted incineration equipment to dispose of deadstock has definite advantages. A major advantage is biosecurity: high temperature incineration destroys pathogens. This method removes deadstock from public view and reduces the potential for attraction of scavengers and flies.

Improper method of incineration.

Figure 2. Improper method of incineration.

Modern incineration equipment reduces the carcasses to an inert ash. If properly maintained, the equipment is easy to operate and does not require excessive labour. The operator loads the deadstock into the incinerator and sets the controls for complete burning. The incinerator requires periodic observation, routine maintenance and clean-out of ash.

Incineration is a useful alternative in areas where poor drainage, or close proximity to bedrock, groundwater or surface water prevent burial and composting. The small amount of waste by-products (ash) is easily disposed of by adding it to the manure storage for future land application.

Types of Incinerators

Certified, commercially available incinerators are generally the best equipment to ensure proper burn and to avoid creating pollution. Incinerators usually operate on diesel, natural gas or propane. To be in compliance with O. Reg. 106/09, fit the discharge stacks with afterburning devices. Diesel-fuelled incinerators require 4–12 L of fuel per 45 kg of carcass. Large carcasses are more difficult to burn and require more fuel per weight of carcass to reduce them to ash. A mature cow must be cut into smaller pieces prior to incineration, which increases the labour requirement and the potential for injury to the worker.

When purchasing an incinerator, consider the following:

  • Sturdiness: Choose a unit that is able to operate under heavy loading conditions and withstand high operating temperatures.

  • Automatic Controls: Consider the convenience of a unit that can be loaded, ignited and left to run on a timer.

  • Capacity: Estimate the expected daily mortality rate and consider animal size when calculating the required incinerator's capacity. The incinerator should be able to accommodate normal daily mortality. When heavy, unexpected losses occur, consider using alternative methods of disposal. Selecting an appropriately sized unit avoids overloading and ensures proper operation for a longer period of time. Use the manufacturer's established burn rate (kg/hr) when deciding on the appropriate size of unit.

Sizing of Unit

Choose an incinerator sized for the expected loading and animal dimensions. Under the regulation, a maximum of 1,000 kg of dead farm animals can be incinerated in a 24-hr period. Incinerators that are used for incinerating deadstock must not be used to incinerate any other material. A unit for poultry incineration will not require as large a chamber as one used for swine or cattle. Operations that incinerate their mortalities as they occur, rather than accumulating carcasses for less frequent disposal, will require a smaller unit. Furthermore, storing carcasses can result in extra operational costs and increased biosecurity risks.

Estimating mortality volumes for different livestock operations is not an exact science and depends on management skills and practices. Other factors affecting mortality include:

  • breed
  • disease resistance
  • birthing ease, etc.

Table 1 is based on records from livestock operations in North America and can be used for estimating mortality volumes. Estimates can also be made from previous farm records if available.

Location of Incinerator

Place the incinerator in a location that allows for convenient use. Take care to avoid potential problems such as odour complaints. Locate the unit downwind from operations, farm residences and neighbours. Protecting the incinerator from the forces of nature by placing it on a concrete slab under a shelter can extend the life of the unit. Because of the intense heat that is generated, maintain clearance between the discharge stack and any wooden structure in accordance with the Building Code. Any combustible roof parts must be at least 45 cm from the incinerator chimney.

O. Reg. 106/09 requires incinerators to be located:

  • at least 15 m from the lot line of the registered parcel of land on which the incinerator is located
  • at least 30 m from a highway
  • at least 100 m distance from the lot line of land that has an industrial or parkland use
  • at least 200 m from the lot line of land in a residential area and from land that has a commercial, community or institutional use
  • at least 100 m distance from every livestock housing facility, outdoor confinement area and residential structure that is located on land that is not part of the registered parcel of land on which the incinerator is located

In addition, locate incinerators:

  • downwind from livestock housing units, farm residences and neighbours
  • in a convenient location for operation

Cost of Operation

The cost of incineration equipment varies among different manufacturers and with incinerator capacity and operational features. Other costs associated with the incinerator are:

  • hook-up to the fuel source and inspection
  • specialized equipment necessary for handling the deadstock and ash
  • construction of a concrete slab and shelter

Some considerations in evaluating the cost of operating incinerators include the burn rate and price of fuel. Incineration costs vary depending on weight, moisture and fat content of the carcasses and the loading capacity of the unit. As the size of the carcass increases, so does the burn time.

Installing new parts on a commercial incinerator.

Figure 3. Installing new parts on a commercial incinerator.

Maintenance costs include replacing expendable parts and grates every 2 or 3 years. The entire unit may require complete refurbishment or replacement every 5–7 years (Figure 3).

Conclusion

Incineration of farm mortalities is an acceptable method of disposal. In the past, more nuisance complaints were generated by improper combustion practices than by any other means of disposal. Follow regulatory requirements and manufacturer's operating procedures for locating and operating the unit, and maintain the units to proper operating specifications. Consider the start-up and ongoing costs of operating an incineration unit relative to other disposal options.


Table 1. Estimated Death Losses for Farm Operations in Ontario.

1003 Beef Cow-Calf

Operations and Sizes1

Number in Herd/Flock

Weight Range (kg)

Average2 Weight (kg)

Number of Dead per Year

Carcass Weights (kg)

Cows, plus 4% bulls

104

500 -770

590

3

1,770

Stillborn to week-old calves

 

40

40

4

160

Calves
(week old - 7 mo.)

90

40 - 260

113

4

453

Replacement heifers
(7 mo. - fresh)

15

250 - 500

333

2

667

Total Number of Dead per Year: 13

Total Carcass Weight (kg): 3,050 kg

Total kg/unit/year: 30.50/cow/year

1,000 Beef Feeders (1 cycle/year)
Operations and Sizes1 Number in Herd/Flock Weight Range (kg) Average2 Weight (kg) Number of Dead per Year Carcass Weights (kg)
Feeders placed/cycle
(7 - 16 mo.)
1,000 260 - 568 363 20 7,253

Total Number of Dead per Year: 20

Total Carcass Weight (kg): 7,253 kg

Total kg/unit/year: 7.25/feeder/year

100 Dairy Cows (Large-Frame Holsteins)
Operations and Sizes1 Number in Herd/Flock Weight Range (kg) Average2 Weight (kg) Number of Dead per Year Carcass Weights (kg)
Milking age cows 100 522 - 860 635 3 1,904
Calves
(week old - 5 mo.)
20 45 - 182 91 3 272
Stillborn to week-old calves   45 45 7 315
Heifers
(5 mo. - fresh)
80 182 - 522 295 1 295

Total Number of Dead per Year: 14

Total Carcass Weight (kg): 2,786 kg

Total kg/unit/year: 27.86/cow/year

100 Dairy Goat Does
Operations and Sizes1 Number in Herd/Flock Weight Range (kg) Average2 Weight (kg) Number of Dead per Year Carcass Weights (kg)
Milking age does, plus 4% bucks 104 60 - 70 63 4 253
Kids born/year
(includes stillborns)
175 5 - 25 12 15 175
Replacement doelings
(2 mo. - fresh)
13 14 - 60 29 1 29

Total Number of Dead per Year: 20

Total Carcass Weight (kg): 458 kg

Total kg/unit/year: 4.58/doe/year

10 Riding Horses
Operations and Sizes1 Number in Herd/Flock Weight Range (kg) Average2 Weight (kg) Number of Dead per Year Carcass Weights (kg)
Medium-framed
(1 - 10 yr; 50% mares)
10 364 - 635 454 0.2 91
Colts/fillies
(birth - 12 mo)
2 82 - 364 176 0.2 35

Total Number of Dead per Year: 0.4

Total Carcass Weight (kg): 126 kg

Total kg/unit/year: 12.61/horse/year

1,000 Breeding Female Mink (not including pelting losses)
Operations and Sizes1 Number in Herd/Flock Weight Range (kg) Average2 Weight (kg) Number of Dead per Year Carcass Weights (kg)
Breeding females, plus 20% males 1,200 1.6 - 2.2 1.8 24 43
Kits/year
(5 born/litter)
5,000 0.01 - 2.2 0.74 375 278

Total Number of Dead per Year: 399

Total Carcass Weight (kg): 321 kg

Total kg/unit/year: 0.32/breeding female/year

100 Breeding Rabbits (Does)
Operations and Sizes1 Number in Herd/Flock Weight Range (kg) Average2 Weight (kg) Number of Dead per Year Carcass Weights (kg)
Breeding does, plus 5% males 105 4.0 - 5.4 4.5 5 22
Replacements - 30%
(12 - 22 wks)
32 2.3 - 5.4 3.33 1 3
Kits/yr (8/litter x 7 lit/yr x 80% conception) 4,480 0.01 - 2.2 0.74 672 497

Total Number of Dead per Year: 678

Total Carcass Weight (kg): 522 kg

Total kg/unit/year: 5.2/breeding doe/year

100,000 Chicken Broilers (6 cycles/year)4
Operations and Sizes1 Number in Herd/Flock Weight Range (kg) Average2 Weight (kg) Number of Dead per Year Carcass Weights (kg)
Broilers placed/40 day growing cycle 6x 100,000 0.04 - 2.2 0.76 24,000 18,240

Total Number of Dead per Year: 24,000

Total Carcass Weight (kg): 18,240 kg

Total kg/unit/year: 0.03/broiler/year

10,000 Broiler-Breeder Hens
Operations and Sizes1 Number in Herd/Flock Weight Range (kg) Average2 Weight (kg) Number of Dead per Year Carcass Weights (kg)
Hens 10,000 2.2 - 3.5 2.63 800 2,107
Roosters (10% of hens)5 1,000 2.8 - 4.9 3.50 100 350

Total Number of Dead per Year: 900

Total Carcass Weight (kg): 2,457 kg

Total kg/unit/year: 0.25/breeder hen/year

10,000 Layer Hens
Operations and Sizes1 Number in Herd/Flock Weight Range (kg) Average2 Weight (kg) Number of Dead per Year Carcass Weights (kg)
Hens (not inc. spent hens, end of cycle) 10,000 1.3 - 1.7 1.43 550 788

Total Number of Dead per Year: 550

Total Carcass Weight (kg): 788 kg

Total kg/unit/year: 0.08/layer hen/year

10,000 Turkey Hens (4 cycles/year)
Operations and Sizes1 Number in Herd/Flock Weight Range (kg) Average2 Weight (kg) Number of Dead per Year Carcass Weights (kg)
Hens placed/cycle (day old - to market) 4 x 10,000 0.06 - 7.87 2.66 2400 6,392

Total Number of Dead per Year: 2,400

Total Carcass Weight (kg): 6,392 kg

Total kg/unit/year: 0.16/turkey hen/year

10,000 Turkey Toms (3 cycles/year)
Operations and Sizes1 Number in Herd/Flock Weight Range (kg) Average2 Weight (kg) Number of Dead per Year Carcass Weights (kg)
Toms placed/cycle
(day old - to market)
3 x10,000 0.06 - 14.8 4.97 3,000 14,920

Total Number of Dead per Year: 3,000

Total Carcass Weight (kg): 14,920 kg

Total kg/unit/year: 0.50/turkey tom/year

1,000 Sow SEW
Operations and Sizes1 Number in Herd/Flock Weight Range (kg) Average2 Weight (kg) Number of Dead per Year Carcass Weights (kg)
Sows & Gilts 1,000 136 - 227 166 72 11,976
Piglets Born/yr (12 born/litter; 2.3 litters/sow) 27,600 1.1 - 5.5 2.6 4,140 10,626

Total Number of Dead per Year: 4,212

Total Carcass Weight (kg): 22,602 kg

Total kg/unit/year: 22.60/sow/year

1,000 SEW Weaners (6.5 cycles/year)
Operations and Sizes1 Number in Herd/Flock Weight Range (kg) Average2 Weight (kg) Number of Dead per Year Carcass Weights (kg)
Weaners placed/cycle 1,000 5.5 - 26.5 12.5 150 1,875

Total Number of Dead per Year: 150

Total Carcass Weight (kg): 1,875 kg

Total kg/unit/year: 0.29/weaner/year

1,000 Grower/Finishers (3 cycles/year)
Operations and Sizes1 Number in Herd/Flock Weight Range (kg) Average2 Weight (kg) Number of Dead per Year Carcass Weights (kg)
Grower/finishers placed/cycle 1,000 26.5 - 120 58 60 3,460

Total Number of Dead per Year: 60

Total Carcass Weight (kg): 3,460 kg

Total kg/unit/year: 1.15/finisher/year

100 Meat Ewes
Operations and Sizes1 Number in Herd/Flock Weight Range (kg) Average2 Weight (kg) Number of Dead per Year Carcass Weights (kg)
Ewes, plus 4% rams, and replacements 120 69 - 100 79 5 397
Lambs born/year
(includes stillborns)
175 5 - 25 12 17 198
Feeder lambs
(born over the year)
140 25 - 55 35 3 105

Total Number of Dead per Year: 25

Total Carcass Weight (kg): 700 kg

Total kg/unit/year: 7.00/meat ewe/year

1,000 Grain-Fed Veal (1 cycle/year)
Operations and Sizes1 Number in Herd/Flock Weight Range (kg) Average2 Weight (kg) Number of Dead per Year Carcass Weights (kg)
Calves placed/cycle
(week old to market)
1,000 45 - 313 134 70 9,403

Total Number of Dead per Year: 70

Total Carcass Weight (kg): 9,403 kg

Total kg/unit/year: 9.40/grain-fed veal/year

1,000 Milk-Fed Veal (2.5 cycles/year)
Operations and Sizes1 Number in Herd/Flock Weight Range (kg) Average2 Weight (kg) Number of Dead per Year Carcass Weights (kg)
Calves placed/cycle
(week old to market)
1,000 45 - 215 102 100 10,167

Total Number of Dead per Year: 100

Total Carcass Weight (kg): 10,167 kg

Total kg/unit/year: 4.07/milk-fed veal/year

1 For operations with more than one cycle/year, death losses appear deceivingly high (eg. 100,000 chicken broilers x 6 cycles/year x 4% mortality rate = 24,000 dead birds per year.

2 Average weights are used as in NMAN software: skewed toward the smaller weights in the range.

3 Operation sizes are in multiples of 10. Scale up or down as required.

4 Includes industry standard '2% extra' day olds delivered to farm.

5 Does not include spiking with new roosters when older ones are shipped or euthanized because of breeding problems.


Do you know about Ontario's new Deadstock Regulations under the Nutrient Management Act, 2002 (NMA)?

This Factsheet is for informational purposes only and is not, and should not be, construed as legal advice. In the event of a conflict between this Factsheet and the NMA and/or O. Reg. 106/09, the NMA and/or O. Reg. 106/09 govern. Please review the NMA and O. Reg. 106/09 and, if you have any questions about the application or interpretation of these regulations or have other legal questions, consult a lawyer.

Also consult with the applicable federal legislation (if any) in this area to ensure that you are also in compliance with federal requirements regarding the disposal of farm animals that die on a farm.

For more information on the NMA, call the Nutrient Management Information Line at 1-866-242-4460, e-mail nman.omafra@ntario.ca or visit www.ontario.ca/omafra.

Factsheets are continually being updated so please ensure that you have the most recent version.

 

For more information:
Toll Free: 1-877-424-1300
Local: (519) 826-4047
E-mail: ag.info.omafra@ontario.ca