Manure Storages for Small- to Medium-Size Horse Farms
Table of Contents
There are an estimated 325,000 horses on about 53,000 Ontario farms an average of six horses per farm. Many horse owners do not consider the need to handle and store their manure and often view it as a waste and nuisance rather than a resource. They are afraid of introducing, or recycling, intestinal parasites and/or weed seeds by applying the manure on their pastures a valid concern, since many horse owners pile their manure without encouraging the proper composting that would kill parasites and seeds. Improperly handled horse manure can also affect the quality of surface water and groundwater because it contains phosphorus, nitrogen and pathogens, just like other livestock manures (Figure 1).
Figure 1. Brown water running off horse manure piles should be contained in storage so it wont reach surface water or groundwater.
The ideal horse manure storage should be simple yet effective, labour efficient and cost-effective. It should prevent contamination of surface water and groundwater, encourage proper composting and make the manure more useful for crop production. This Factsheet will help you understand the need for correct horse manure storage and explain how to construct an ideal horse manure storage for up to 10 horses.
If you agree with some, or all, of the following statements about manure at your horse farm, consider constructing a manure storage:
Lets look at how to address some of these issues with the construction of your ideal horse manure storage.
NMAN is a software tool that helps farmers determine suitable nutrient application rates for current and future crops. The database contained in NMAN, a software program produced by the Ontario Ministry of Agriculture, Food and Rural Affairs (OMAFRA), inventories the manure nutrient contents of many kinds of Ontario livestock manures collected over the years.
At writing, there are almost 1,100 dairy manure samples in the NMAN database, but only 40 samples of Ontario horse manure, even though there are almost as many horses in Ontario as dairy cows.
NMANs companion software program MSTOR uses information about livestock manure volume production to determine how much manure needs to be stored, based on the type and size of production system. Table 1 shows made-in-Ontario information about horses (1). A 450-kg (1,000-lb) horse produces about 2.0 tonnes (2.2 tons) of manure/year, including bedding. So, the average farm with six horses would produce a manure pile every year that would completely fill a large room, 6 m x 6 m x 2.4 m high (20 ft x 20 ft x 8 ft). Imagine how large a manure pile 325,000 horses would create!
The nutrient content of horse manure is comparable to beef manure containing bedding. Horse manure contains pathogens like other manures. So, nutrients and pathogens contained in runoff from horse manure piles could cause environmental issues if allowed to flow to surface waters via ditches or tile drains, or to groundwater via shallow bedrock or coarse soils under a manure pile.
There are new rules about the storage and handling of livestock manure in the Nutrient Management Act, 2002 (NMA), and Ontario Regulation 267/03. See the OMAFRA website or call the Nutrient Management Information Line at 1-866-242-4460.
Check with your municipality to determine if a building permit is required for your manure storage. Typically, permits are required for structures with high walls, roofs or specialized construction needs due to structural concerns (Figure 2).
Figure 2. This Canada Plan Service (CPS-10383) manure storage (available at www.cps.gov.on.ca) requires a building permit since it has important structural requirements.
The need for engineered design of the small horse manure storages described in this Factsheet is waived if these storages meet all the following criteria:
There are siting restrictions for storages phased-in under the NMA, but it also is a best management practice to meet, or exceed, these minimum setbacks:
There is no guarantee a storage will stop all odours, flies or runoff from manure, but one can help. Odours are produced from manure when conditions in the pile, such as very wet, tightly packed manure, are allowed to become anaerobic decomposing in the absence of oxygen. Aerobic conditions (when oxygen is present) produce fewer bad odours. Conditions in a pile of manure behind your barn might be aerobic near the top of the pile where water drains away from it, but anaerobic at the lower edges of the pile where the runoff water remains.
Ontario research demonstrated that runoff occurs from the sloped sides of a pile of manure(2). The larger the pile footprint, the more perimeter with sloped sides it has and the more runoff it produces (Figure 3). Creating a deeper pile using walls to create more vertical sides promotes the soaking-in of rainfall, reducing runoff while making the piles moisture content more uniform.
Flies need food, moisture, optimum temperatures and a place to hide in order to breed and proliferate. The conditions are perfect for this inside a damp manure pile. If the pile is dry, flies are kept to a minimum.
Figure 3. Horse manure placed directly on the soil creates large, shallow piles, which collect rainfall. The contaminated water sits at the pile base, generating odours and establishing a breeding spot for flies.
If your horse manure is encouraged to properly compost, temperatures in the pile will reach levels high enough to kill parasites, weed seeds and even fly larvae. Ideally, maintain a core temperature in the manure pile of 55°C (131°F) for 15 days. During composting, micro-organisms, such as bacteria and fungi, break down organic material into a stable, dark brown, soil-like material. This process requires a proper balance of carbon, nitrogen, oxygen, moisture and temperature.
Horse manure composts naturally with the mixture of carbon in the bedding, nitrogen in the manure and oxygen, as it is bulky. The ideal carbon to nitrogen (C:N) ratio is from 25:1 to 35:1, and ideal dry matter content is 40% to 60% (much like a damp sponge after the water is wrung out). The C:N ratio and dry matter content can only be known by lab analysis, however, Table 1 shows that most horse manures are close to the ideal ranges. Heat is produced during composting, but the process slows if the air is too cold.
Manure storage assists composting since the piles are more compact, especially with walls to help retain heat in winter. Walls promote uniform soaking-in of rainfall, which encourages composting. Periodic turning of the pile, where possible, introduces oxygen. This stimulates biological activity, speeds composting and raises pile temperatures. Turning is easier in a pile with a concrete floor and walls.
Figure 4. Horse manure on this farm is removed by a broker using large equipment and a large truck, so it is important to leave lots of room for manoeuvring.
Many horse farmers pay manure brokers to take their manure because they do not have any use for it in crop production (Figure 4). The fee is based on how difficult it is to remove the manure, how many trips are needed, and who is willing to take and use the manure. Some horse farmers get local cash croppers to remove and use their manure. In either case, storage helps reduce removal costs and make horse manure more attractive for others to use since it:
Most horse farmers use wheelbarrows to move manure from the stalls to storage. If the path is wet, bumpy or narrow, the resulting pile of manure ends up very large and too shallow (1 m deep, or less) as in Figure 3. The key is to reduce the distance you have to manoeuvre over the surface of the manure and find ways to elevate the manure more easily. You could install a fixed-in-place stable cleaner to elevate the manure, but this is expensive.
Figure 5. Backfill against the outside walls extending near the top can double as a wheelbarrow ramp, if the slope is not too great.
Here are some ideas to consider:
Figure 6. Storage in the side of a hill makes it easy to dump wheelbarrows. Install safety stops at the top edge.
Figure 7. Belt conveyors are expensive but will save lots of labour and storage costs by making it easier to stack manure higher and in all areas of the storage.
Storages do cost money, but costs vary depending on how elaborate
you want the walls, floor or roof. There are several things to
think about as you ponder whether or not to construct walls, floor
or a roof.
Some might wonder why storage walls are needed. Horse manure stacks well naturally because of the bedding in it, with side slopes about 30° a 3-m vertical rise to a 5-m horizontal spread. However, runoff occurs from the sloped sides of the piles, whereas walls make the manure stack deeper, reducing runoff, as the walls force rainfall to soak into the pile. All things being equal, for two piles of manure with equal volume and height, one with walls requires less floor area than one without walls (Figure 8).
A pile without walls is difficult to shape to exactly fit a rectangular-shaped concrete pad the most practical shape of pad to construct because of forming issues.
Table 2, on page 6, compares piles with equal volumes and heights in storage with and without walls. The storage without walls assumes the pile is shaped like a cone stored on a square floor. Both storages extend 15 cm (6 in.) beyond the pile to help keep manure on the pad. Walls give something to push against, save cleanout time and help retain heat to promote composting.
Figure 8. The pile without walls has more floor, uses almost as much concrete and has more exposed side surface area producing runoff.
Figure 9. This 3 m x 6 m x 1 m high (10 ft x 20 ft x 3.25 ft) horse manure storage has reinforced concrete walls, making it easy to push against with a loader.
The material used to construct the walls is a matter of choice, function, longevity and cost.
Reinforced concrete (Figure 9) is durable and will withstand the abuse of weather, manure juices and pushing from the manure and equipment. Concrete blocks (Figure 10) are inexpensive but do not fit perfectly together and are difficult to manoeuvre. Wood walls (Figure 2) must be designed to withstand manure pressures and be made of pressure-treated wood.
Figure 10. The 0.6 m x 1.2 m x 1.2 m (2 ft x 4 ft x 4 ft) concrete blocks used to build a storage for compost material at this landscaping firm are perfect for building a horse manure storage.
It is easier to load and unload manure storages when there is a good concrete floor underneath. However, under the right conditions, an expensive permanent concrete floor just might not be necessary.
Farms covered under the Nutrient Management Act (2002) constructing solid manures storages must use one of three types of floors:
The hydrologic soil type is based upon a soils rate of water intake after prolonged wetting(3). Type C soils are typically clay loam, while Type D soils are clay. These soils are far less likely to allow seepage to percolate through the soil from the manure. Many horse farms in Ontario have this type of soil and are candidates for storages without a concrete floor.
However, when handling manure on soil floors, take care that the floor does not get badly rutted. Where soil floors are permitted, an innovative way to provide some rutting protection is to install rubber matting (Figure 11).
Figure 11. Used conveyor belting from a quarry operation was used as a floor to protect the soil from rutting under this landscape compost pile.
Horse manure storages dont need roofs, as the manure is dry, and there is little runoff. Roofed storages (Figure 12) likely need building permits
To build manure storage for 10 horses like the one in Figure 5 and Figure 9, with three walls, 1 m (3.25 ft) high, open to the front, with a flat concrete floor, you will likely need a building permit. This will phase you under the regulations of the Nutrient Management Act, so your storage will have to hold at least 240 days worth of manure.
Solid manure storage volumes are usually calculated as the product of storage length, width and height. However, this does not work for small storages, as there is considerable loss of storage volume at the open front because of the manure slope. Also, it is more difficult to store manure very deep as it can spill out over the walls when nearly full. Table 3 shows dimensions of a few small manure storages that satisfy the 240-day required storage period.
Another requirement under the NMA is to provide a permanently vegetated flowpath to contain and treat any minimal runoff that might result from the pile. The flowpath is the distance over the ground that liquids have to flow from the storage before entering surface water or tile inlets. This does not have to be in a straight line. Figure 5 shows a meandering flowpath.
Figure 12. A storage used for storing sand could also work for keeping horse manure dry.
A permanently vegetated flowpath has a saucer shape and a healthy stand of vegetation to slow down any runoff from the storage and use up its nutrients. The NMA specifies the length of flowpath based on manure dry matter content. For horse manure 30% to <50% dry matter, use a 150-m (492-ft) flowpath; for horse manure 50% or greater dry matter, use a 50-m (165-ft) flowpath. Most horse manure is 30%50% dry matter.
The flowpath must be located on a minimum of 0.5 m (20 in.) of soil, no closer than:
The Minimum Distance Separation (MDS) II Formula determines minimum setbacks between new or expanded livestock facilities (such as horse barns or manure storages) and existing or approved development next door (such as a neighbouring house). MDS II is triggered when a building permit is required and the calculation of setbacks is done by the municipality. For more information, consult your Municipal Office.
For more information:
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