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Increasing Manure Value With Calibration

Knowing the nutrient content of manure isn’t enough. It is important to know how to get the intended rate on the field with the equipment at hand and to ensure that manure is uniformly applied. Advances in technology such as guidance systems, GPS and flow meters can improve uniformity. However, just as most people wouldn’t take a sprayer to the field to apply herbicides without calibrating, neither should manure application equipment be used without fine-tuning.

Solid Manure

Solid manure is often applied at higher rates than producers expect. Uniform application is difficult with solid application equipment due to variation in manure moisture content and composition. Dry pack manure is often “clumpy”, while dry broiler litter is light and moves easily with the wind. With traditional box spreaders, driving wheel to wheel gives best uniformity. The following methods should be used to determine application rates and uniformity. 

Solid Manure Method 1 - Calibrating Application Using Scale (portable or elevator)

Application rate = [lbs (or kg) Loaded spreader weight – lbs (or kg) Empty spreader weight] ÷ acres (or ha) covered per load

Solid Manure Method 2 - Calibrating Application Using Plastic Sheet
Using a 48 inch (122 cm) x 40 inch (88 cm) sheet
(plastic feedbag)

Example:

Extrapolating area of plastic sheet to acre equivalents
(1 ac = 0.405 ha)

lbs (kg) manure/sheet
Application Rate
tons/ac (tonnes/ha)
1
(0.45)
1.6
(3.6)
40” x 48” =3.3’ x 4’ = 13.33 sq ft
2
(0.9)
3.3
(7.5)
3
(1.4)
4.9
(11.1)
13.33 sq ft /43,560 sq. ft per acre = .0003061 acres
4
(1.8)
6.5
(14.7)
5
(2.3)
8.2
(18.6)
2 lbs/.0003061 = 6,536 lbs
7
(3.2)
11.4
(25.9)
10
(4.5)
16.3
(37.0)
15
(6.8)
24.5
(55.6)
6,536 lbs / 2000 lbs/ton = 3.27 tons/acre
20
(9.1)
32.7
(74.1)

Liquid Manure

It easy to calculate how much liquid manure was applied to a field by knowing the tank volume and dividing the number of loads by the acreage covered by those loads. Uniformity of application is a bigger issue with liquid manure. Type of tanker, tanker setup and speed all influence application rate. Something as simple as hitting a tree limb with a manure tanker splash plate can change the spread pattern and uniformity. Spread pattern uniformity is most easily seen when spreading part of a load on a small snow-covered area or cement pad. Calibrating uniformity at the time of application can be done with relative ease by placing straight-walled jars or cans (Photo 1) across the spread width of the tanker, and calculating the rate using the following methods.

Straight-walled jar or can for calculating liquid manure volume
Photo # 1

Liquid Manure Method 1 - Calibrating Application by Jar Weight
Using a 3⅛” (7.9 cm) diameter jar (with lid) (ie lab sample jar)

Example:

Extrapolating area of jar to acre equivalents
1 Imp gal/ac = 11.23 litres/ha

Manure Wt = Total weight - jar weight
lbs (kg)

Application Rate
(Imp gal/acre)(litres/a)

0.025

(0.055)

2,050

(23,023
3⅛” = 3.125 inch diameter / 2 = 1.56” radius

0.033

(0.073)

2,700

(30,323)

0.04

(0.098)

3,275

(36,781)
1.56 inches / 12 in./ft = 0.13 ft

0.05

(0.10)

4,100

(46,046)

0.066

(0.15)

5,450

(61,207)
area of circle = πr2
3.1417 x .13 x .13 = .053 ft2
.053 / 43560 ft2/ac = .000001219 acre

0.075

(0.17)

6,150

(69,069)

0.10

(0.22)

8,200

(92,092)

0.125

(0.28)

10,250

(115,115)
One gallon weighs about 10 lbs
If filled jar weight – weight of jar = .05 lb
.05 lb / 10 lb/gal = .005 gal

0.15

(0.33)

12,300

(138,138)

0.20

(0.44)

16,400

(184,183)

0.25

(0.55)

20,500

(230,229)
.005 gal / 0.000001219 acre = 4,100 gal/ac

0.30

(0.66)

24,600

(276,275)

 

Liquid Manure Method 2 - Calibration Using A Straight-Walled Pail
Depth of Manure In Pail
Application Rate
Application Rate
Inches
(mm)
(Imperial gallons/acre)
(litres/ha)

1/10

(2.5)

2,265

25,440

1/8

(3.2)

2,825

31,730

1/4

(6.4)

5,650

63,450

1/3

(8.5)

7,550

84,790

3/8

(9.5)

8,500

95,460

1/2

(12.7)

11,325

127,200

5/8

(15.9)

14,150

158,910

3/4

(19.1)

17,000

190,960

1 inch

(25.4)

22,650

254,440

1 Imp gallon = 4.545 litres, 1 US gallon = 3.785 litres, 1 Imp gallon = 1.20 US gallon

The owner’s manual of many solid manure spreaders has often referred to spreader capacity in bushel weights. Table 1 below shows the approximate bushel weight comparison of different manure types. There is however a large difference between semi-solid cattle manure and dry poultry litter. Liquid manure is assumed to weigh close to 10 lbs/gal. To measure the actual density of manure being applied, follow the formula given for measuring manure density.

Table 1 - Approximate Densities of Different Types of Manure

Manure Type

lbs per Cubic Foot

lbs per Bushel

Kg per m3

Liquid

62.4

80

1000

Simi-solid

60

76

961

Thick solid

50

64

801

Light solid

35

45

560

Dry poultry

25

31

400

1 bushel = 1.25 ft3, 1 lb/ft3 = 35.31 kg/m3

Measuring Density Using Weight and Volume

Measuring different types of manure density using weight and volume

Example:

Using a 1 kg coffee tin.

Container is .52 ft diameter (.26 ft radius); height is .53 ft

Volume = πr2 x height = 3.1416 x .262 x .53 = .1126 ft3

Container filled with compost weighs 3.31 lbs

If:3.31 lbs / .1126ft3 = x /1 ft3, then x = 29.4 lbs per ft3

 

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